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Custom Cushion Guide

How to Choose Foam
& Dacron for Your Cushion

The foam grade sets how firm your cushion feels, and a layer of Dacron wadding gives it that plush, full finish. Here's how to pick the right support — and the thickest seat for a daybed.

Choosing foam grade and Dacron for a custom cushion

Foam Grades, Explained

Two numbers — density and firmness — tell you how a cushion will feel.

31 / 190

Our everyday home grade — the safe default. Firm, supportive and built to last.

130

Noticeably softer than the grade above — a more relaxed, yielding sit.

125 / 150+

The sink-in feel — you settle into the cushion instead of sitting on it.

100

The softest and most plush — deeper sink and a cosy, wrap-around sit.

Foam grade comparison for a custom cushion

Golden rule: match the grade to the seat

Firm grades suit daily sitting; softer grades are for lounging and lying. Pick the feel you want — we check whether the foam suits your cushion and will upgrade you to a better grade for free where we can.

Choosing by How You'll Use It

How firm should it be? Start with the job it has to do.

Sitting

For a seat you sit on

Dining chairs, lounge sofas, window seats — you want a firm grade that holds its shape and doesn't sag.

  • Go with 31/190 as the everyday default.
  • Soft grades here feel like you're sinking through.
Lying or lounging Lying on a deep daybed cushion

For a seat you lie on

Deep daybeds, sun lounges, floor cushions — you want a softer grade and extra thickness to sink into.

  • Go softer — 130, 125/150, or 100 for maximum plush.
  • Pair the soft grade with a thicker foam.

Depth, and How Thick to Go

A deep seat is usually a lie-down seat — thickness matters more there.

Standard depth

Under 800mm deep

Mostly you sit on it, so a normal thickness keeps you at a comfortable height.

  • Keep a standard thickness so your feet still reach the floor.
  • Firm or mid grades look after you here.
Deep daybed

800mm and deeper

That's a daybed. Most people lie on it, so you want more thickness for comfort and support.

  • Go 100mm or thicker.
  • Softer grade + more depth = the plush, lie-in comfort.

Golden rule: deep means thick

When someone stretches out on it, thickness is what makes it comfortable. If your seat is 800mm or deeper, treat it as a daybed and go 100mm or more.

Dacron & Wadding

The plush layer that gives a cushion a full, finished look.

Extra plushness

Wadding sits over the foam to add a layer of softness — a fuller silhouette and a more comfortable first sit.

Size the foam only

You don't add the Dacron's size. It compresses into the cover, so dimension your cushion for the foam alone — don't overthink it.

Dacron wadding layer in a custom cushion

Golden rule: Dacron is almost standard

It's sold as an upgrade, but nearly every cushion has a layer of wadding. It makes the cover look fuller and feel softer — and we size the cushion for the foam, not the wadding.

Common Foam Mistakes

A few things to avoid when picking your grade.

Choosing too firm for a lie-down seat

A hard grade on a daybed feels like a plank. Go softer and thicker when you'll lie on it.

Choosing too soft for a dining chair

Soft foam doesn't support upright sitting — you sink through and it sags over time.

Measuring the cushion and adding the Dacron

Size for the foam only. Wadding compresses into the cover, so adding its size makes it too big.

Forgetting a deep seat needs thickness

An 800mm+ seat is a daybed — go 100mm or thicker, not a slim standard cushion.

Not confirming the feel first

If you're unsure, send us a sample and we'll confirm the grade suits you before we make it.

Foam Questions

Straight answers.

What do the foam grade numbers mean?

The two figures are density and firmness. 31/190 is our everyday home grade; 130 is softer still; 125 and 150 give a sink-in feel; and 100 is the softest, most plush option.

How thick should a deep daybed cushion be?

If the seat is 800mm or deeper, most people lie on it — go 100mm or thicker so it's comfortable to stretch out on.

Do I size the cushion and the Dacron separately?

No. Dimension the cushion for the foam only. The Dacron wadding compresses into the cover, so you ignore its size.

Is Dacron / wadding necessary?

It's an upgrade option, but virtually every cushion has it. It adds plushness, a fuller look and a softer seat.

Can I get a sample to confirm the foam?

Yes — if you're not sure which grade feels right, send us a sample and we'll confirm before we make.

Will you upgrade my foam for free?

We check whether the grade suits your cushion, and where a higher-quality foam fits better we upgrade you at no extra cost.

Found your ideal foam?

Pick your grade and thickness in the designer — we'll cut & sew a cover that feels right and fits perfectly.

Start Customising